#3 From idea to finished molding. How the Cezar Implementation Department creates products tailored to your needs x CEZAR ACADEMY

Have you ever wondered how many stages an ordinary skirting board has to go through before it reaches your living room or bathroom? In episode 3 of our Cezar Academy series, we take you behind the scenes at our factory and show you how the Implementation Department works, from the inside.

The podcast host talks with Karol Wróbel, Head of the Implementation Department at Cezar, about how customer feedback, architects’ needs and innovative materials are turned into finished interior finishing products.

Watch the full video on our YouTube channel:

How is a new skirting board made? From market demand to the production line

The Implementation Department’s work is a process that combines creativity with hard engineering and cost analysis. We listen to feedback from the DIY market, analyze requests from the sales department and work with the company’s Council of Architects.

The entire implementation process consists of four key steps:

1. Identifying a need – gathering feedback from architects, contractors and individual customers.

2. Design and styling – refining the profile’s geometry, proportions and functional properties.

3. Cost calculation – optimizing the production process to offer the highest quality at an affordable price.

4. Testing and production launch – the most challenging stage, involving coordination between design engineers, technologists and quality control.

The most affordable MDF skirting board on the market – what’s the engineering secret?

During the studio conversation, we showcased an exceptional product: a compact model, the MDF Basic skirting board (57x8 mm) finished with an elegant white foil. White accounts for around 80% of sales in the market, making this version a versatile and safe choice.

How did we achieve such an attractive price without compromising on quality?

• Carefully designed mounting groove: We designed a special groove for adhesive on the back of the profile.

• Extended expansion gap coverage: Although the profile is 8 mm thick, its design allows it to cover a floor expansion gap of up to 12 mm.

• Easy installation for everyone: The product was designed for people who want to refresh their home quickly and affordably themselves.

Expanded polystyrene (LPC) – lightweight, 100% waterproof and recyclable

The other star of the episode is profiles made from expanded polystyrene. If you need a finishing solution for demanding spaces, choose polystyrene skirting boards (LPC), which eliminate the risk of swelling due to moisture.

Key benefits of polystyrene profiles:

• Maximum water resistance: The material does not absorb water, so the skirting boards are resistant to flooding and wet cleaning.

• High impact resistance: The lightweight construction is paired with a hard outer surface that resists knocks from vacuum cleaners.

• Environmental responsibility: A significant proportion of the material used in production comes from recycled sources.

• Flexible installation options: Profiles can be installed with adhesive, a nail gun or our proprietary clip system.

Earthline (Earth Colors) and contemporary color options

In modern interior design, floor finishing doesn’t have to be limited to white. In the video, we showcased a range of pastel shades featured in the Earthline collection (Earth Colors).

The palette draws inspiration from nature:

• Soft beige / cashmere and versatile shades of gray,

• On-trend sage, perfect for contemporary interiors.

For those who love bolder accents, we offer black skirting boards colored throughout. Because the material is colored all the way through, everyday scratches are practically invisible.

If you’re planning to paint the wall and skirting board the same color, versions with a factory-applied primer are an excellent choice.

A comprehensive wall trim range and an innovation for curved walls

We also use expanded polystyrene to make curtain track covers and wall panels. This makes it possible to create a cohesive, harmonious look throughout the room.

In the episode, we also revealed an upcoming innovation: a flexible solution for curved walls (Thalia Flex), which allows arches and curves in interior architecture to be finished elegantly.

Common mistakes when choosing and installing skirting boards

• Concerns about polystyrene’s low weight: Mistaking lightness for low durability – expanded material has a hard outer coating.

• Choosing the wrong material for damp areas: Using standard MDF in a bathroom instead of PVC or LPC models.

• Not accounting for the expansion gap: Choosing a profile that won’t cover the technical gap left by the wall.

• Failing to remove dust from the wall before gluing: Installing on an unstable surface weakens the adhesive bond.

Summary – checklist for choosing the perfect skirting board

• [ ] Assess the room conditions: Choose a 100% waterproof material (LPC or PVC) for bathrooms and kitchens.

• [ ] Measure the expansion gap: Check that the skirting board is thick enough to cover the technical gap by the floor.

• [ ] Choose an installation method: Decide between construction adhesive, clips and a nail gun.

• [ ] Match the style and color: Choose classic white, the Earthline range, black material colored throughout or a profile you can paint yourself.

Frequently asked questions (FAQ)

1. Are lightweight polystyrene skirting boards resistant to knocks from vacuum cleaners?

Yes. Despite its low weight, the material has a hard outer structure that protects the profile from accidental mechanical damage during everyday cleaning.

2. Do primed skirting boards need any special preparation before painting?

No. Primed versions are factory-prepared for painting. You can paint them with exactly the same wall paint (e.g. latex or acrylic) that you use in the room.

3. How do I choose a skirting board for a small room with a curved wall?

For walls with unusual geometry, it’s worth using the purpose-designed solution for curved walls (Thalia Flex), which flexibly follows curves without the need for cumbersome weighting or cutting into the material.